Job Description
JOB DESCRIPTION
The Maintenance Technician will play a critical role in ensuring the smooth operation of a new state-of-the-art baking facility. This individual will focus on maintaining and repairing equipment to maximize efficiency and minimize downtime. The ideal candidate will have expertise in mechanical, electrical, and automated systems and will actively contribute to the facility’s goals of operational excellence and continuous improvement.
ROLES AND RESPONSIBILITIES:
- Perform predictive, preventive, and corrective maintenance tasks to ensure the reliability and efficiency of high-speed packaging and production equipment.
- Troubleshoot and repair electrical, mechanical, and robotic systems to minimize downtime.
- Execute maintenance activities in compliance with OSHA, SQF, and company safety standards.
- Utilize CMMS (Computerized Maintenance Management Systems) to log work orders, track maintenance schedules, and complete assignments efficiently.
- Support root cause failure analyses (RCFA) to address recurring equipment issues and implement solutions. Monitor key performance indicators (KPIs) such as equipment uptime/downtime, response times, MTBF (Mean Time Between Failures), MTTR (Mean Time to Repair), and PM completion.
DAY TO DAY ESSENTIAL WORK:
- Diagnose and resolve issues with equipment and systems, including safety circuits, conveyor belt systems, vacuum conveyor systems, closed-loop refrigeration systems, heated sealers, motors, gearboxes, VFDs, and PLC-controlled systems.
- Conduct regular equipment inspections to ensure compliance with safety, quality, and operational standards.
- Document maintenance activities, including repairs, adjustments, and downtime, in the CMMS system for accurate record-keeping and analysis.
- Ensure proper lubrication, alignment, and adjustment of mechanical systems.
- Support production teams during equipment setup, changeovers, and adjustments to minimize downtime and ensure smooth transitions.
- Collaborate with team members and cross-functional departments to maintain seamless production operations.
- Regularly clean and lubricate machinery to prevent wear and tear and extend equipment life.
- Ensure all tools and spare parts are organized and properly maintained to facilitate efficient maintenance operations.
- Assist in maintaining critical spares inventory by monitoring usage and reporting shortages.
- Participate in daily meetings and Huddles to communicate equipment status, planned maintenance activities, and improvement suggestions.
- Test safety systems and controls to verify compliance with regulatory standards and company policies.
- Assist with audits and inspections by providing detailed reports on equipment maintenance and performance.
SKILLS AND QUALIFICATIONS:
- Technical Expertise :
- Experience with electrical, mechanical, and automated systems, particularly in high-speed packaging environments. Knowledge of TPM, RCM, RCFA, and PMO is essential.
Mechanical Systems :
- In-depth knowledge of mechanical components, including gears, shafts, bearings, and pneumatic systems.
- Skilled in using tools such as calipers, micrometers, and dial indicators for troubleshooting.
- Hands-on experience in repairing pumps, compressors, and other rotating equipment.
Electrical Systems :
- Proficient in troubleshooting AC/DC motors, motor controls, and power distribution systems.
- Familiarity with PLC diagnostics and basic ladder logic programming (Siemens, Allen Bradley).
- Ability to diagnose and repair faults in motor starters, circuit breakers, and transformers.
Automation Systems :
- Basic understanding of robotic systems, including industrial robotic arms and motion controls.
- Knowledge of variable frequency drives (VFDs) and their configuration.
Preventive Maintenance:
- Troubleshooting and Diagnostics : Skilled at diagnosing mechanical failures in pumps, compressors, motors, and other rotating equipment. Ability to use tools like calipers, micrometers, and dial indicators for mechanical troubleshooting.
- Repair and Replacement: Hands-on experience with disassembly and reassembly of mechanical components, including motors, gearboxes, and hydraulic systems. Experience with athe lignment of shafts and other rotating equipment.
Job Tags